Denison Industries is your one-stop shop for premium, aluminum castings.

We continually earn trust with a rock-solid commitment to on-time delivery of high-quality, fault-free castings. From one-of-a-kind, prototype castings to full-production runs, the caliber of Denison Industries’ work stands up to the most rigorous criteria.

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The Denison Industries foundry facilities are located in Denison, Texas in the North Texas Regional Airport. Our facilities total 229,925 square feet with 10,000 square feet of office area, 100,000 square feet of warehouse space and a 119,925 square-foot foundry.

We utilize a pull system using PC-generated, Gantt charts for scheduling material through the facility. We offer bar-coding utilization for shipping as per your requirements.

We can produce parts sized from 1 pound to 3,000 pounds. Our current-poured alloys include Aluminum 206, 319, 354, C355, 356, A356, and E357. Others are available on a case-by-case basis.

The processes used in the manufacture of products include Sand-Phenolic Urethane, Shell and Isocure. We offer semi-permanent & permanent molds (with capability of cast-in inserts) as well as liquid-penetrant inspection, radiographic inspection, solution/age-heat treatment, cleaning ops., metallurgical testing, sandblasting, impregnation and pressure testing.

Production methods utilized to meet your requirements include job shop, just-in-time and mass production. Orders can be filled to weekly and/or monthly-release schedules as required. Our material testing and evaluation are offered in-house.

The age and condition of our manufacturing equipment is “Good” to “Excellent,” with 20 years to new.

Our sand, semi-permanent & permanent-mold-castings shipments exceed 113 tons per month.

 

Denison Industries is a world-class producer of premium, aluminum castings. Denison Industries employs a complete, engineering staff that can assist component and casting engineers from design to fit and function in order to accommodate the end user’s casting requirements.

  • 206
  • 319
  • 354
  • 355
  • C355
  • 356
  • A356
  • A357
  • E357
Many others available on a case-by-case basis.

  • Precision, Dry-Sand Mold
  • Permanent Mold
  • Semi-Permanent Mold
  • Low-Pressure, Permanent Mold
  • Isocure
  • Airset
  • Shell Cores

The technical depth at Denison Industries puts us at the forefront of casting technology. Our modeling systems, engineering processes, manufacturing equipment and testing facilities are upgraded frequently to help you maintain your company’s competitive edge. As a full-service facility, Denison offers a range of production methods including automated assembly and flexible, cellular units to suit your manufacturing requirements and maximize efficiency. We handle the most intricate details of premium-casting and machining work with practiced expertise. While some projects require hands-on operations, many can be accomplished with our programmable, robotic systems.

Casting Simulation

MAGMAsoft® is Denison Industries’ comprehensive, simulation tool for the technological and quality-focused production of your castings. With the addition of MAGMAsoft® casting simulation software, Denison now has the capability to model (using Pro-Engineer ®) and analyze cast parts to provide comprehensive, filling-and-solidification analyses to customers. Our simulation capabilities show you the way by providing a better understanding of mold filling, solidification, mechanical properties, thermal stresses & distortions and much more. By applying information obtained from the simulation results and analyses, our engineers are able to predict areas that may benefit from improved designs before molten metal ever touches a mold. The result is the ability to model and analyze numerous part configurations for customers in a fraction of the time and at a fraction of the cost when compared to traditional methods still used in the industry.

Our Commitment to Quality

  • Zero-Delivered Faults
  • Certified-Part Sourcing
  • Positive-MRB Trends
  • Process Controls
  • Root Cause and Corrective Actions to Problem Elimination
  • ISO and AS9100:2008 Certification
  • Nadcap-Certified in Non-Destructive Testing and Heat-Treat
  • TS-16949

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